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Inventory Accuracy: What VA Audits Found in Medical Supply Rooms

Inventory accuracy means records match the shelf. Two VA OIG audits of medical-supply inventories show what failed and what they recommended.

Written and maintained by CASRAI Editorial Board

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Short answer

Inventory accuracy is how closely the quantities in a stock record match what is physically on the shelf. Two VA Office of Inspector General audits of medical-supply inventories found records that were inaccurate, and their recommendations focus on counting, documenting, finding the cause of each difference, and only then adjusting the system.

Definition and scope

In plain terms, the record says a quantity is on hand, and a physical count either agrees or it does not. Federal rules for equipment bought with award funds use the same logic. 2 CFR 200.313(d)(2) requires that a physical inventory of the property be conducted and that the results be reconciled with the property records at least once every two years.

The same rule, at 200.313(d)(3), requires a control system to prevent loss, damage or theft and says any loss, damage or theft of equipment must be investigated. Accuracy, in other words, is not only a count: it includes asking why a record and a shelf disagree.

How accuracy is checked in practice

The check is a comparison of two things: the system quantity and a physical count. How often that comparison runs, and how much is counted each time, is covered in the guide to cycle counting. How a running record is kept between counts is covered in the guide to perpetual inventory systems. This page is about what the comparison revealed when auditors made it in medical-supply storage areas.

What two VA OIG audits found

East Orange, New Jersey (Report 15-01927-375, June 29, 2015)

The OIG reported that the inventory reports at the medical center were inaccurate, so the full extent of excess supplies could not be determined. By inspecting primary storage areas directly, it still found about 2,900 excess items. Logistics management had not effectively monitored how staff managed medical supply inventories, and when staff found inventory discrepancies they did not determine why the discrepancies were occurring.

Expendable inventory system migration (Report 17-05246-98, May 1, 2019)

The OIG found that significant discrepancies existed in inventory data for expendable medical supplies, and that proper inventory monitoring and management were lacking. It attributed this in part to inadequate oversight of the migration to a new inventory package and in part to inaccurate or nonexistent general inventory management practices.

Checklist drawn from the audit recommendations

The table lists each practice with the recommendation it comes from. These are recommendations the OIG made to VA organizations, not a standard for other settings.

Practice Source recommendation
Count every storage area and document the results 15-01927-375: conduct a 100 percent wall-to-wall inventory of the storage areas and document results
Use the count to test the system, then adjust 15-01927-375: use the wall-to-wall results to assess the accuracy of the inventory system and make adjustments as deemed appropriate
Find the cause of discrepancies before manual adjustments 15-01927-375: implement measures to determine why discrepancies are occurring and take corrective action before technicians manually adjust the system
Use one model of barcode scanner 15-01927-375: obtain and mandate one model of barcode scanner to track and maintain supply inventory
Label stored supplies with barcodes at their storage location 17-05246-98: affix barcode labels for all expendable supplies at the locations where the inventory items are stored
Keep and use supply logs 17-05246-98: supply logs available, with all required elements, and used by staff
Document physical inventory results and retain the records 17-05246-98: sufficiently conduct and document physical inventory results and retain documentation as policy requires
Secure supplies consistently 17-05246-98: strengthen controls so supplies are consistently secured

Where it matters for labs and clinics

The audits concern hospital supply rooms, but the pattern applies wherever stock is recorded in a system: if the record cannot be trusted, nobody can tell how much is excess or how much is short. In the East Orange review, that was the reason the extent of excess could be found only by looking at the shelves. For how stocking levels are set once counts are reliable, see the guide to par levels for medical supplies. For tracking supply performance over time, see procurement KPIs and vendor scorecard metrics.

Common misunderstandings

“Finding a discrepancy means the job is done”

The East Orange audit says staff found discrepancies and did not determine why they occurred. Its fifth recommendation puts finding the reasons ahead of manual system adjustments, so an adjustment alone is not the fix.

“A new inventory system makes the data accurate”

The 2019 audit tied significant data discrepancies partly to inadequate oversight of a system migration, and partly to weak general inventory practices that a new system does not replace.

“The report’s quantity is the quantity”

In East Orange the reports were inaccurate; auditors learned the real position by physically inspecting storage areas.

FAQ

What does inventory accuracy mean?

It means the quantity in the record matches the quantity physically present. 2 CFR 200.313(d)(2) expresses this for federally funded equipment as a physical inventory whose results are reconciled with the property records at least once every two years.

Is there an official percentage target for inventory accuracy?

The federal equipment rule and the two VA OIG reports listed under Sources set no percentage target. They ask for a documented count, reconciliation with the records, and investigation of the cause of each difference.

Sources

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