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What Is a SAM Splint? Build, Sizes and FDA Class

A SAM splint is a reusable, hand-molded aluminum and foam limb splint. Sizes, build, and its FDA class 1 product code NOC.

Written and maintained by CASRAI Editorial Board

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This page describes products and general use; it is not medical advice.

A SAM splint is a flexible, reusable limb splint made of a thin aluminum core between layers of closed-cell foam. It is shaped by hand to the curve needed and held in place with a wrap or tape. This page is for clinic staff, first-aid and EMS supply buyers, and students who need to know what the product is, which sizes exist, and how the FDA classifies it.

What a SAM splint is

The manufacturer, SAM Medical Products, describes the SAM Splint as two layers of closed-cell foam around an aluminum interior. It is lightweight, reusable, radiolucent and weather resistant, with a cleanable exterior (SAM Medical product page, checked 2026-10-30). The Global Medical Device Nomenclature (GMDN) term recorded for it in the FDA’s AccessGUDID database is “First aid limb splint, mouldable, reusable” (code 63273), defined as a portable, padded, semi-rigid splint for emergency immobilization of an injured arm or leg that is molded by hand and typically used by emergency medical services.

Who uses it: emergency medical services and first-aid providers, per the GMDN definition above.

It differs from a heat-moldable thermoplastic such as Aquaplast, from a rigid stack splint made for a single finger, and from a traction splint. For the general idea of splinting, see what is a splint.

How a SAM splint is built

The manufacturer says the splint uses its C-Curve principle to mold the foam and aluminum layers into structural arcs. It needs only a wrap or tape to support the limb, can be cut with ordinary scissors, and can be bent back flat for storage or remolded for a different injury.

Types and sizes

The manufacturer lists the following standard sizes and formats. The AccessGUDID catalog lists matching model numbers for the charcoal and orange/blue versions.

Size (manufacturer name) Formats listed Width AccessGUDID model (examples)
9 in Small Flat/Fold 4.25 in standard SP500-CH-EN (Wrist 9 in flat, charcoal)
18 in Medium Flat/Fold 4.25 in standard SP502-CH-EN (Junior 18 in flat, charcoal)
36 in Large Flat/Fold and Roll (roll only in this size) 4.25 in standard SP507-CH-EN (36 in flat); SP506-CH-EN (36 in roll)
36 in XL Flat/Fold 5.5 in SP508-CH-EN (XL 36 in flat, charcoal)
4 in Finger Flat/Fold Not listed Not listed in the catalog

The manufacturer lists two colorways, Orange/Blue and Charcoal, plus a 24 in Industrial version (SP504-OB-EN), a 36 in VET version (SP526-OB-EN-543) and an OD Green 36 in fold version. The catalog also lists orange/blue models such as SP507-OB-EN and SP506-OB-EN, and an OD flat model, SP507-OD-EN.

Regulatory and labeling facts

Item What the record says Source
FDA product code NOC, “Splint, Extremity, Non-Inflatable, External, Non-Sterile” openFDA classification, 2026-10-30
Device class Class 1 openFDA classification
Regulation number 21 CFR 878.3910 openFDA classification
Premarket submission Exempt AccessGUDID, SP506-CH-EN record
Sterility Not packaged sterile; does not require sterilization before use AccessGUDID, SP506-CH-EN record
Natural rubber latex Labeled as not made with natural rubber latex AccessGUDID, SP506-CH-EN record
Single use No (reusable) AccessGUDID, SP506-CH-EN record
MRI MR Conditional AccessGUDID, SP506-CH-EN record

These values come from the record for the 36 in charcoal roll (SP506-CH-EN, record version dated 2022-09-09). Other models carry their own records.

How to use a SAM splint

In general terms, the splint is shaped by hand to the curve needed, held against the limb with a wrap or tape, and can be cut to length with scissors or reshaped afterwards, according to the manufacturer’s product page. The step-by-step method, cautions and cleaning directions are in the manufacturer’s Instructions for Use, which is the document to follow; this page does not replace it.

How to choose

The published product and catalog records state these selection facts:

  • Size and format: the product comes in 9, 18, 36 and 36 in XL sizes and a 4 in finger size, with a roll format only in the 36 in size, and a wider 5.5 in XL.
  • Labeling: the AccessGUDID record lists the device as non-sterile, reusable, not made with natural rubber latex and MR Conditional. Check the label and Instructions for Use of the exact model being considered.
  • Variants: Industrial, VET and OD Green versions exist and are listed separately by the manufacturer.

Common mistakes

  • Treating it as a heat-moldable product. It is shaped by hand; heat-moldable materials are a different product class.
  • Assuming one record covers every model. The labeling facts above were read from one model’s record.
  • Relying on a web how-to instead of the Instructions for Use for the model in hand.

FAQ

What is a SAM splint?

A reusable, hand-moldable limb splint with an aluminum core between closed-cell foam layers, classified by the FDA under product code NOC as a Class 1 non-inflatable external extremity splint.

How do you use a SAM splint?

At a general level, it is molded by hand to the needed curve, secured with wrap or tape, and can be cut or reshaped. The method for a given injury and the warnings are in the manufacturer’s Instructions for Use; this page gives no splinting procedure.

Is a SAM splint a heat-moldable product?

No. It is shaped by hand; heat-moldable thermoplastics such as Aquaplast are a different product class.

Is a SAM splint sterile or reusable?

The AccessGUDID record for the 36 in charcoal roll lists it as not packaged sterile and not single use.

Sources

Related CASRAI guides: splint kit contents and items inside a first aid kit.

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