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Full Face Respirator: What It Is, APF 50 and What to Check

Full face respirator explained: OSHA APF 50 vs 10 for half masks, fit-test levels, beards, glasses and why it is not an N95, from OSHA and NIOSH.

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General information about respirator types from OSHA and NIOSH. It is not medical advice and does not replace a workplace respiratory protection program.

Short answer

A full face respirator is a tight-fitting, reusable (elastomeric) respirator whose facepiece covers the whole face, with a clear lens that provides eye protection. OSHA’s assigned protection factor for a full facepiece air-purifying respirator is 50, against 10 for a half mask. The facepiece does not set what is filtered: that depends on the filters, cartridges or canisters fitted to it.

Definition and scope

OSHA’s respiratory protection standard (29 CFR 1910.134) separates tight-fitting facepieces, which form a complete seal with the face, from loose-fitting ones, which form a partial seal. A full face respirator is a tight-fitting type. NIOSH lists three elastomeric styles: quarter mask, half mask and full facepiece. NIOSH describes elastomeric full facepiece respirators as “reusable devices with exchangeable cartridges, canisters, or filters”, and says they “tend to provide a more reliable face seal than FFRs or EHMRs” (filtering facepiece respirators and elastomeric half mask respirators).

Full face versus half mask: what the sources state

Item Half mask (air-purifying) Full facepiece (air-purifying) Source
Assigned protection factor (APF) 10 50 OSHA 1910.134, Table 1
Quantitative fit test pass level (fit factor) 100 or more 500 or more OSHA 1910.134, fit testing protocols
Eye protection from the facepiece lens Not stated for half masks Yes, clear plastic lens covering the face NIOSH, Elastomeric Respirators

Per the Table 1 footnote, the half mask APF of 10 also covers filtering facepieces and elastomeric half masks. A powered air-purifying respirator with a full facepiece is listed separately at an APF of 1,000. For how APF values are used to match a respirator to a hazard, see respirator levels.

Filters, cartridges and canisters

The full facepiece is the body of the respirator. Particulate, gas and vapor protection comes from what is attached to it, and what a given respirator protects against depends on which approved component is fitted. A filter class such as N95 or P100 belongs to the filter, not the facepiece, so “full face respirator” and “N95” are not alternatives: an N95 is a filtering facepiece respirator, a different style altogether. See N95 vs N100 for filter classes and gas mask types for canister-based gas protection.

Beards and glasses

These are two of the most common related questions, and OSHA answers both. Under 1910.134(g)(1)(i)(A), a tight-fitting facepiece may not be worn by an employee who has facial hair that comes between the sealing surface of the facepiece and the face, or that interferes with valve function. Under (g)(1)(ii), corrective glasses, goggles or other personal protective equipment must be worn in a way that does not interfere with the facepiece seal.

Fit testing

OSHA requires fit testing for tight-fitting respirators before initial use, whenever a different respirator facepiece is used, and at least annually. NIOSH likewise states that elastomeric respirators require fit testing. The quantitative pass level is higher for a full facepiece (500 versus 100), and a change of facepiece triggers a new test. Details are in the guide to the OSHA respirator fit test.

Where it matters for labs and clinics

Full facepiece elastomeric respirators are a reusable option in which the APF is higher than for a half mask. They are air-purifying, so the filter or cartridge is a separate decision. Where the hazard calls for a powered device instead, see PAPR hoods and PAPR vs N95 in a research lab. For exhalation valves see exhalation valve; NIOSH notes that some elastomeric respirators have one, and that a half mask’s exhalation valve should be taken into consideration before use in a sterile setting or as source control.

Common misunderstandings

  • “Full face” means the highest protection. For an air-purifying respirator the OSHA APF is 50. Atmospheres that are immediately dangerous to life or health call for a different class of respirator, not an air-purifying full facepiece.
  • “Full face” means N95. N95 is a filter class on a filtering facepiece. Full face is a facepiece style that takes exchangeable filters, cartridges or canisters.
  • “With air supply” is the same product. Supplied-air and powered air-purifying respirators are separate categories with their own APFs in OSHA Table 1.
  • A good fit once means a good fit always. Fit testing recurs at least annually and when the facepiece changes.

FAQ

Can I wear a full face respirator with a beard?

Not if facial hair comes between the facepiece sealing surface and the face, or interferes with valve function: OSHA 1910.134(g)(1)(i)(A) does not permit it for tight-fitting respirators.

Can glasses be worn with a full face respirator?

The standard requires that corrective glasses, goggles or other PPE not interfere with the facepiece seal. The full facepiece lens itself provides eye protection, per NIOSH.

Is a full face respirator an N95?

No. N95 is a filtering facepiece respirator class. A full face respirator takes exchangeable filters, cartridges or canisters, so its filtration depends on what is fitted.

Does a full face respirator supply air?

An air-purifying full face respirator cleans ambient air through its filters. Respirators that deliver air are supplied-air or powered air-purifying types.

Sources

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